Food-safe wall panels ensure the application of high hygiene conditions, which are very necessary for businesses. Thanks to the anti-acid and anti-bacterial properties of the food-safe wall panels, it minimizes the formation of microorganisms. It protects walls and columns from impacts and provides long-lasting use.

What is hygienic wall protection?

Hygienic wall protection is special protection panels applied to walls and corners that provide hygienic conditions, especially in food production enterprises. It is very important to provide the necessary hygienic conditions in food production areas. Failure to provide hygiene in food production jeopardizes consumer health. Especially at the bottom of the walls and panels, bacteria formation occurs frequently. Food-safe wall panels, which Vibroser produces to prevent the formation of bacteria in these areas, are very important for providing a hygienic environment.

Although cleaning is carried out, especially in areas such as walls or corners, bacterial growth may occur that cleaning tools cannot reach. This leads to greater hygiene problems as time goes on. In this case, the required hygiene in-wall and corner connections are only possible with hygienic wall protection panels.

Why do wall panels use for the food industry?

In food production facilities, products that are not suitable for health and hygiene conditions may cause the business to come to a halt. Therefore, it is very important to take the necessary safety and hygiene measures. Since it is difficult to clean the wall and corner areas between cleaning processes, it is only possible to keep these areas clean with wall panels for the food industry. Hygienic wall protection panels prevent bacteria formation in areas where you apply them.  In this way, they provide an important advantage for businesses.

They provide a cleaner appearance by eliminating the formation of bacteria and providing protection against dust, dampness, and similar contamination that may occur in these areas.  Thanks to it, wall panels for the food industry, which also prevent the wear of the area, greatly affect the creation of sheltered, clean, hygienic, and aesthetic-looking regions. In addition, these panels do not damage the wall and the area where you use them in any way and are suitable for easy removal .

In which areas are food-safe wall panels used?

Food-safe wall panels offer a wide range of usage areas. Food production is an area that requires much more attention than other production sites. This is only possible with food-grade wall panels, as it is important to ensure the right hygiene conditions in these areas. The usage areas of these special products we can list as follows for food businesses;

• Bakery, patisserie, bakery product production areas,
• Meat and dairy production and processing facilities,
• Fish production and processing facilities,
• Delicatessen,
• Areas such as cafes, restaurants, restaurants, dining halls,
• Facilities that produce various oils,
• Meat and meat processing facilities,
• Milk and milk production facilities,
• Markets,
• Food storage and storage areas

Wall panels are suitable for use in all production or processing areas in the food industry. Food-safe wall panels are suitable for small and very large businesses. In addition to the high protection conditions they provide, they also cause a more beautiful appearance in terms of aesthetics.

What are the features of food processing wall panels?

Food-safe wall panels offer the right solutions for areas where hygiene is very important. Thanks to its production in different sizes, it provides the right solutions to the structural features of the business. It is also suitable for use in large facilities with a large area. It is especially advantageous to use in large facility areas. Because it is difficult to clean these areas, food processing wall panels also allow easy cleaning. It eliminates dirt and problems that may occur at walls and panel bottoms.

• Firstly, can easily maintain cleanable wall panels with radius form.
• Secondly, thanks to their colors, workers easily notice the products, which act as warning bands and prevent possible work accidents.
• Thirdly, Since they are produced in different heights, they ensure that expectations are met correctly.
• Fourthly, Thanks to their particularly thick body structures, insulated wall panels have features that will create heat savings for food-class businesses.
• Moreover, it prevents bacteria formation,
• Also, protects panels, walls, and columns in facilities from light and medium impacts.
• Last but not least, they are products with smooth surfaces, resistant to acids and chemicals, produced from acrylic material.

With these features, food-safe wall panels create great advantages.

Vibroser hygiene, antimicrobial wall panels

Vibroser hygiene baseboard panel protectors are produced as a solution to the hygiene needs of enterprises. They are food safe and products with migration test certificates. Vibroser hygiene skirting panel protectors do not contain glass fiber for human health and food safety. Our products are registered. You can request special production for your project by contacting us.

Industrial facilities use chemical resistant tiles to obtain a longer-lasting floor compared to similar floor coverings. Industrial areas prefer chemical resistant tile flooring, also known as acid proof tiles, as floor covering because it offers hygienic and long-lasting use. It is suitable for use in all areas where hygiene is at the forefront, especially in the food sector. These tile types, which offer healthy protection for floors exposed to chemicals, also create an easy and special usage opportunity in terms of cleaning.

What are Acid Resistant Tiles?

Facilities use acid-resistant tiles as hygienic floor coverings. Thanks to their durable structures, acids, and chemicals do not affect tiles and offer long-lasting use. It is one of the strongest and most durable materials in its field. These tiles, which manufacturers use in areas where facilities require high hygiene standards, have various features;

• Matte structure and thus does not slip or wear.
• Substances such as acid and oil do not affect it, especially chemical substances, and maintains its robustness.
• It is resistant to high temperatures and does not show any deformation.
• Also, it is resistant to heavy materials, does not cause any cracking or deterioration. In this respect, it has higher durability than concrete.
• In addition to its easy-to-clean structure, it does not spontaneously produce bacteria on the surface and offers hygienic use.
• Thanks to its natural material, it does not change color depending on time and use. It has environmentally-friendly features.

In this respect, chemical-resistant tiles are suitable for all areas, especially in food production facilities. Moreover, thanks to its long life, it creates an economical choice.

How Do You Fix Chemical Resistant Tiles?

Chemical resistant tile laying is done very easily. Compared to similar materials, it does not require pollution or intense efforts during application to the floor. The adept must first clean of dirt existing concrete floor and then pour the mortar into fixing the chemical resistant tiles on the floor. After pouring the mortar, the applier makes improvements on the ground to create a smooth surface.

In this way, the floor, which has a flat and clean structure, becomes suitable for the placement of tiles. Next, adept place tiles carefully on fresh mortar. In the meantime, we use bonding materials with high holding properties and are suitable for tiles. After the stage, the master should do pre-compacting and not leave any gaps between the floor and the tiles. Compression is an essential detail for the placement of tiles resistant to chemicals, and the master should treat with care not to impair both appearance and usage. At the last stage, the master completes the process by applying the vacuum process.

These tiles, which are easily fixed compared to similar coatings, do not require detailed maintenance and provide significant advantages to their used areas.

Are Porcelain Tiles Acid Resistant?

Porcelain tiles are produced as acid-resistant. In this way, it makes a much safer and healthier floor possible during use in industrial areas. Since the floor is important for both the employees and the customers for the facilities and businesses, the floor must meet the necessary production conditions. Thanks to tiles resistant to chemicals, an effective solution is provided against the problems that may occur on the floor. These tiles, which also have antibacterial properties, prevent the formation of bacteria on the floor for environments where hygiene is important. Porcelain tiles stand out as the best flooring solution preferred by businesses and large facilities, as they are resistant to acids and oils, especially chemicals.

What is Acid Tile?

By definition, Acidproof tile is a floor covering that has low water absorption value, is easy to clean, is resistant to acid, oil, and similar chemicals, and does not produce bacteria. From businesses to large facilities, the use of acid tiles has great advantages. Thanks to these chemical-resistant tiles, the floor is made hygienic and durable. Tiles, which are resistant to impacts and pressures, and chemicals, provide an important opportunity; as a comprehensive and integrated floor application solution with all these features.

Food safe flooring has higher standards than other industrial sectors and needs different requirements. Floor coverings with strict hygiene rules are the best floor coverings suitable for food. Finalize your choice of customized food grade floor coverings covering all light, medium, and heavy-duty sectors now and make the right choice for your project. In this guide to 2022, we’ll help you make the right choice for your food business. (We will also answer any questions you may have)

Best Flooring Material for the Food Service Industry

Floors in food enterprises must meet standards. For example, the floor should have non-slip properties, chemical resistance, and unique properties against abrasion resistance. In addition, floor coverings to be preferred in food businesses should have features that prevent the formation of fungus and mold.

Bacteria formation should be prevented in food businesses. For example, porous concrete floors cause bacterial growth. When oils and various substances penetrate the concrete floor, it can accelerate the growth of bacteria. For this purpose, food enterprises should prefer an industrial base suitable for food.

Acid Proof Tiles is a food safe flooring type that needs minor maintenance. It does not need heavy maintenance.

Choosing Hygienic Flooring for Your Food Facility in 2022

If you are planning an investment in the food sector and want it to be installed on a long-lasting floor, you should choose food safe floor coverings. Hygiene comes first in food facilities, and hygiene starts from the ground. Strict hygiene rules must be taken into account for a long-lasting food facility that meets the changing standards in 2022. In this context, floor coverings suitable for food should have the following features:

• It should be non-slip
• Unaffected by solid oils, salts (like sea salt in fish work), and cleaning chemicals
• Must be resistant to high temperatures and sudden temperature changes
• Should not produce bacteria
• It should not hold dirt
• It should not contain chemicals; it should be natural

Bacteria, molds, fungi, and other food-hazardous microorganisms can proliferate in joints, exposed joints, worn grouts, or cavities, compromising food safety. In addition, industrial floors can trap and spread odor, especially in food production facilities and catering kitchens that produce mass meals. Therefore, the right food safe floor covering should be preferred to prevent foul odors.

What is the best flooring system for a food processing facility?

There are different types of industrial floors that various organizations have approved. Although each of them has its positive features, a solution can be called the best. 2 different food safe floor coverings are most preferred worldwide: Antacid Tile Flooring and Epoxy Flooring.

Which is better, tiles or epoxy?

There are sharp differences between Antacid Tile and Epoxy Flooring. No matter what area of the food industry you are in, the priority is hygiene. Floors with hygienic values should be preferred.

Floor Slump

Resin-based epoxy floors can have varying thicknesses so that local subsidence may occur. However, a flat surface is very important since there is heavy human and vehicle traffic in food production facilities, factories, cafeterias. For this, the industrial floor should not collapse.

Acid-proof tiles are always of the same thickness and have a flat surface. As a result, antacid tile products can’t experience a problem, such as the collapse of the industrial floor.

Bacterial Growth on the Ground

Many bacteria cause foodborne infections and intoxications. The relationship between foodstuffs and microorganisms may end with hygienic floors. Since pores can form on epoxy floors, bacteria can grow and multiply rapidly in these pores. This will pose serious problems for the food produced in the facility and the ground.

Since antacid tiles are non-porous, they prevent the formation of bacteria.

Decreased Anti-Slip Value of the Floor

Epoxy floors may lose their anti-slip values at first or over time. Employees, pallet trucks, forklifts, story food carts, etc., create mobile traffic in food facilities, and there is a high risk of work accidents on a sliding floor. This risk should be minimized. This will not be possible with epoxy floor coatings.

Anti-acid tiles are produced in R9, R10, R11, and R12 classes according to CEN/TS 16165 DIN 51130 standard. The preference of antacid tiles on an industrial floor with a density of people and vehicles has become a necessity rather than a choice. Therefore, antacid tile stands out as an alternative solution for all food businesses and food factories that prioritize occupational safety.

Color Change of the Ground

In a food business, whether it is a restaurant kitchen or a dairy factory, visuality is everything, and “first sight” is an issue that should be considered in customer satisfaction. The planned / unplanned visits of the official institutions or customers that supervise the food safety, the cleanliness of the floor, its hygienic appearance, and a flat color will give the company a feeling of 100% confidence.

Unfortunately, it is a negative situation that the floor has different color tones from place to place. The color change is inevitable on polyurethane, epoxy, and resin floors. On the other hand, antacid tile does not change color for life and can be easily cleaned.

Harm to Health

Epoxy floors are produced from chemicals. Likewise, they are chemical products on polyurethane and resin floors. However, since the antacid tile is produced using natural materials, it provides hygienic floors. According to international standards, industrial antacid tile is ceramic made of raw materials pressed at high pressures.

food safe flooring

Which flooring is best for industries?

In the investments to be made in the food sector, everything is on one basis: Machines, vehicles, cold rooms, storage equipment, and much more. The more solid the ground, the longer the business will last. Problems on the ground may damage the facility and cause additional costs to the investment. Renovation work on the ground may cause the plant to stop. Durable antacid flooring solutions do not require frequent repairs and do not need replacement. Thus, it provides significant cost savings. In the context of all these situations and conditions, Antacid Tile, developed by considering and testing each process, is the most powerful floor solution in the world, industrial or not. In addition, Antacid Tiles are Food-friendly Floor Coverings due to their hygienic nature.

What food business do you do? We have special solutions for you!

• Meat Processing

Those working in meat processing plants need a non-slip floor. The facility floor should be easy to clean, easily sterilized, and not affected by chemicals.

• Dairy Processing

Dairy and cheese facilities are harsh environments for industrial floors. The humidity, impact, corrosion, and thermal shock inherent in these facilities require a strong flooring solution.

• Beverage, Beer and Wine Factories

Long fermentation processes require products to stand for a long time. For this reason, floors that are not affected by weight should be preferred, where even high-tonnage products can wait for a long time. Beverage facilities need a functional and hygienic floor.

• All Food Factories

Food factories often have heavy human and vehicle traffic, which can cause floor wear over time. Therefore, industrial floors that are easy to clean and maintain should be preferred in food factories.

• Commercial Bakeries

Furnaces are areas with high temperatures. Products such as flour, sugar, salt, and spices used in production can form slippery surfaces when they contact the ground. Ovens need industrial floors resistant to high temperatures and maintain their slip-proof under all conditions.

• Commercial Kitchens

Dining halls and catering kitchens are always open to inspections by official institutions and visits to customers, and this happens frequently. Therefore, industrial flooring with an aesthetic appearance, stain resistance, and durability should be preferred in these areas.

• Restaurant and Cafe Kitchens

In restaurant and cafe kitchens, kitchen staff spends a lot of time. Since they are in constant motion, a non-slip floor type should be preferred as an industrial floor.

• Cold Storage

The floors in cold storage rooms must be resistant to cold and freezing temperatures. An industrial floor with extra resistance to chemicals in areas such as slaughterhouses should be chosen.

• Food Wholesalers

An industrial floor resistant to weights, pallet truck, and forklift movements should be preferred in wholesale food warehouses with heavy human, cargo, and vehicle traffic.

Vibroser is the Expert in Food Safe Flooring

We are far ahead of our competitors in food safe flooring coverings. We have our signature on hundreds of food factory projects worldwide. We only have high-performance industrial-grade products and application systems. We have a complete product portfolio to meet all floor and hygienic complementary product needs of our customers operating in the food sector. We can produce unique solutions in line with the conditions.

We are ready to share the knowledge, experience, and experience gained in this field.

We will provide the best solutions for your food plant. Would you like to talk to an expert now to find answers to all your questions? To do this, fill out the form below.